flat plate high gradient magnetic separator

The invention of the flat plate magnetic separator fully addresses the industry's high iron removal standards, yet its cost is only one-tenth of that of a vertical ring high-gradient magnetic separator. Its exceptionally high cost-effectiveness makes it impossible for vertical ring magnetic separators to surpass this standard. It fundamentally addresses the global technical challenges of traditional magnetic separators, which often suffer from clogging and serious carryover when processing small particles. This represents a revolutionary breakthrough in the field of high-gradient magnetic separators, and its performance is world-leading.

Applicable Materials

The TLGP flat plate magnetic separator is primarily suitable for the separation of weakly magnetic minerals with a particle size of 5mm or less and for the iron removal of non-metallic minerals, such as mica powder, quartz sand, potassium feldspar, nepheline, fluorite, sillimanite, spodumene, kaolin, manganese ore, weak magnetite, pyrrhotite, roasted ore, ilmenite, hematite, limonite, siderite, ilmenite, chromite, wolframite, tantalite, and red mud. It can also be used for iron removal in industries such as coal, non-metallic minerals, and building materials.

Operating Principle

The TLGP flat plate magnetic separator primarily consists of a support, a plate magnetic separation system, a feed mixing system, a water supply system, an iron discharge system, and a regulating system. During operation, the material flow and the iron discharge system are in countercurrent. Non-magnetic materials flow by gravity to the discharge port based on the principles of physics, where they are then flushed through the discharge port for complete removal. Magnetic materials are attracted by the ultra-strong magnetic field over long distances, over a wide area, and repeatedly. They then flow back through the iron discharge system to the discharge port for complete removal through the discharge port for complete flushing.

[Product Advantages]:

●The TLGP flat plate magnetic separator's magnetic system utilizes advanced computer simulation design, featuring a repulsive magnetic pole arrangement, effectively ensuring maximum adsorption area and capacity for iron within its operating range.

●The magnetic core is constructed entirely of high-strength rare earth neodymium iron boron (NdFeB). NdFeB boasts high purity, high volume, and strong magnetic force, with a maximum magnetic field strength of 15,000 Gs. This represents a revolutionary breakthrough in the field of high-gradient magnetic separators, offering world-leading performance. The machine features an optimized design and a fully sealed magnetic system to prevent oxidation. This ensures that the magnetic core's magnetic force will not deplete by more than 5% over ten years, ensuring normal operation even in harsh environments.

●The drive system utilizes a high-performance, stepless speed-controlled motor, enabling fully automatic, continuous operation and unloading, saving labor and ensuring reliable, trouble-free operation. The machine's feed system incorporates a motor-driven agitator, ensuring uniform material flow into the magnetic separation zone and achieving the required slurry concentration for efficient and satisfactory separation.

●The machine's water supply system utilizes a single integrated inlet, with valves controlling each water point. This facilitates custom water supply equipment, allowing customers to open and adjust each valve's water flow rate based on actual needs.

●All material passage and contact surfaces are constructed of stainless steel or non-magnetic materials, effectively preventing secondary contamination from the equipment's mechanical iron. Key components are treated with wear-resistant finishes, depending on the ore type. The machine's structure can be configured as either an open or fully sealed structure, tailored to the specific needs of the site. This allows for adaptability to the diverse requirements of different customers and sites.

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